In the grinding and crushing industry, especially in the production of manufactured sand, ensuring that the product meets customer requirements in terms of particle size, distribution, and shape is a key focus for every crushing equipment manufacturer. The column crusher, as a high-efficiency crushing device, is highly adaptable and can be widely used in fields such as manufactured sand production, coal crushing, and flue gas desulfurization in power plants. So, how does the column crusher ensure that the product's particle size, distribution, and shape meet customer requirements compared to traditional crushing equipment? And what are the disadvantages of traditional crushing equipment?
Product Quality:
The DeepXiang column crusher adopts the principle of continuous and repeated material layer grinding and crushing. This principle involves repeated hammering and grinding, ensuring that each material is subjected to the roller hammer's force. This process not only crushes the material to the qualified particle size but also shapes the material into a multi-edged cubic form.
1、Lower Production Costs:
- Low Power Consumption: The movement trajectory of the material within the grinding chamber is relatively fixed, leading to fewer collisions between materials. This self-weight-driven motion minimizes ineffective power during the crushing process, saving over 50% in unit energy consumption compared to traditional equipment.
- Adaptability to Various Low-Quality Materials: In the coal crushing field, it can efficiently handle coal with a moisture content of 18-20% or more, high sulfur coal, and other sticky types of coal. It can also effectively crush coal with high gangue content, high impurities, and high hardness.
2、Higher Economic Benefits: The crushed coal from the column crusher fully meets boiler technical requirements, significantly reducing the pressure of primary and secondary air, enhancing boiler thermal efficiency, improving power generation rates, and greatly reducing coal consumption. For example, a thermal power plant processing nearly 100 tons/hour of coal can achieve an additional benefit of 100,000 RMB per day.
Disadvantages of Traditional Crushing Equipment:
1、Poor Product Quality: Traditional crushing equipment often neglects the particle size, distribution, and shape of the product. In the manufactured sand industry, the finished sand produced by traditional crushing equipment often exhibits an "olive-type" particle size distribution, meaning there is less in the middle and more on both ends. This results in poor gradation, leading to large void ratios in aggregates and poor concrete strength and performance.
2、High Production Costs:
High Power Consumption: Traditional crushing equipment is usually equipped with high-powered main motors. The higher the motor power, the higher the energy consumption, meaning that under the same conditions, high-powered motors consume more energy.
Strict Material Requirements: It cannot handle various low-quality materials and often clogs due to fiber impurities in the material.
3、Low Economic Benefits: High energy consumption and stringent material requirements make it difficult to reduce costs and increase efficiency for customers. Additionally, neglecting product particle size, distribution, and shape means that high-quality products cannot be delivered to customers.
Company Strength and Services:
Changsha DeepXiang General Machinery Co., Ltd. is one of China's leading crushing equipment manufacturers with over 30 years of professional manufacturing experience. The company is located in Changsha Lugu Science Park and Jinzhou Development Zone Industrial Park, covering an area of 150 acres. It includes 45,000 square meters of production and research facilities, featuring an R&D center, a process design institute, four grinding equipment laboratories, and a 1,200 square meter industrial grinding test base. With a high proportion of senior technical staff and skilled workers, the company boasts a strong talent foundation.
The company has been awarded 16 international patents, more than 30 national invention patents, and over 50 national utility model patents. The company's independently developed products, such as the DeepXiang coal crushing and screening integrated machine, are all world-class and have received widespread praise from domestic and international customers.
Our Services and Advantages:
- Comprehensive Solutions: We provide one-stop services from equipment selection, installation, and commissioning to maintenance to ensure the efficient operation of customers' production lines.
- Customized Services: Based on the specific needs of customers, we can provide customized crushing process solutions to meet the crushing needs of different industries and materials.
- High-Quality After-Sales Service: We have a professional after-sales team that offers 24-hour online support and quick response services to address any issues customers may encounter during use.
- Industry-Leading Technology: We continuously innovate and adopt advanced crushing technologies to ensure that our equipment remains at the forefront of the industry.
Main Products and Links:
We recommend our high-efficiency and energy-saving column crusher, which has earned the trust of many customers due to its excellent performance and stable quality. For more information, please visit our product link: (https://www.sxmglobal.com/Column-crusher/efficient-and-energy-saving-column-crusher)
Contact Information:
Changsha DeepXiang General Machinery Co., Ltd.
Address: No. 10 Luti Road, Lugu Science Park, Changsha, Hunan, China
Phone: +86-13908456799
Email: shenxiang@sxmglobal.com
Website: https://www.sxmglobal.com